Forklift Battery Safe Installation and Charging
Batteries used in forklifts are pricey pieces of equipment that are fairly big weighing in the thousands of pounds. The job of charging and installing these batteries is something which must be really planned out ahead of time in order to make sure that these methods can be completed safely and properly. Maintaining proper handling and a sound charging method could really increase the regular lifespan of a battery.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or less than 20 percent capacity. By charging the battery when it is higher than 20%, the lifespan of the battery can actually be shortened. On approximately each 5th charge cycle, the charger needs to be set on the equalize or weekend setting, depending on what model of charger you are utilizing.
The cycle of charging should not get interrupted. You should avoid using the battery for several hours when the charge cycle is complete. By practicing these methods, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake which can inadvertently cause damage to both the forklift and the charger. In addition, it is really vital that the amperage of the battery must match that of the charger.
The battery should never be allowed to to deep discharge or to completely discharge. This would ultimately shorten the lift of the battery and might even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation happens, a technician will need to be called to be able to re-set the charger prior to charge being able to start.